智能灌装解决方案 Intelligent filling solution
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安徽合肥某公司项目案例

200L闭口铁桶、开口铁桶

Closed iron drum, open iron drum


防爆类型:Exd II BT4;/ Explosion-proof type: Exd II BT4;


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一、项目概述 / Project Overview

1.1. 流水线特点:/ Characteristics

本包装流水线设备具有稳定、厚实,相比同类产品有着更长的使用年限,成套能力强,整线设计合理,高性价比、自动化程度高等特点。配有协调光电和整线联锁等装置,所用技术是当今行业内领先的水平,灌装设备整线满足量产化、无人化、集成化生产的需要。

The packaging line equipment is stable and thick, has a longer service life than similar products, has strong complete line design, reasonable overall line design, high cost performance, and high degree of automation. Equipped with coordinated photoelectric and whole line interlocking devices, the technology used is the leading level in the industry today, and the whole line of filling equipment meets the needs of mass production, unmanned, and integrated production.


1.2. 整线特点:/ The characteristics of the whole line:

• 灌装速度快;/ Fast filling speed;

• 灌装精度高;/ High filling accuracy;

• 安全性高,具有智能安全联锁保护控制 / High security, with intelligent safety interlock protection control

• 稳定的产品质量保证:以ISO9001质量保证体系为保障,采用先进的制造技术,借助于检测手段,保证了产品质量;

Stable product quality assurance: Guaranteed by the ISO9001 quality assurance system, advanced manufacturing technology, with the help of testing methods, the product quality is guaranteed;

• 售后服务好:具有稳定的技术服务人员,可提供足够的备品备件和及时完善的技术服务。

Good after-sales service: Stable technical service personnel can provide sufficient spare parts and timely and perfect technical services.


1.3. 灌装容器信息:/ Filling container information:

• 200L闭口铁桶 / 200L closed iron drum

• 200L开口铁桶(Φ125螺纹口)/ 200L open iron drum (Φ125 threaded mouth)


二、技术指标 / Technical indicators

2.1. 工作环境 / Working environment

• 温度范围: (-10~40)℃;/ Temperature range: (-10~40)℃;

• 相对湿度:< 95% ( 无 凝 露 );/ Relative humidity:<95% (no condensation);

• 灌装区域:防爆类型(Exd II BT4);/ Filling area: explosion-proof type (Exd II BT4);


2.2. 公用工程 / Public projects

2.2.1. 物料管线接口标准及要求 / Material pipeline interface standards and requirements

• 接口标准:法兰 DN50 PN16 RF HG20592-2009B ,提供配对法兰及安装螺栓

Interface standard: flange DN50 PN16 RF HG20592-2009B, provide matching flange and mounting bolts

• 接口数量: 2 个 / Number of interfaces: 2


2.2.2. 电源接口标准及要求 / Power interface standards and requirements

• 接口数量:1 个 / Number of interfaces: 1

• 接口位置:控制柜进线 / Interface location: control cabinet incoming line

• 电源:AC380V/50Hz、三相五线制 / Power supply: AC380V/50Hz, three-phase five-wire system


2.3. 材质说明 / Material description

• 灌装主机:主体结构304不锈钢,外购件为标准配置,工业铝材等。

• 托盘输送线及其他机器:托盘滚筒不锈钢,其他部件为碳钢烤漆。

• 管道结构:过流元件为304不锈钢和内衬PTFE导静电高压软管。

• 密封圈:聚四氟乙烯。

• 外购件材质:气动元件按照标准配置。 


Filling machine: main structure is 304 stainless steel, purchased parts are standard configuration, industrial aluminum, etc.

Pallet conveyor line and other machines: the pallet roller is stainless steel, and the other parts are carbon steel paint.

Pipeline structure: The flow element is 304 stainless steel and is lined with PTFE static conductive high-pressure hose.

Sealing ring: Teflon.

Material of purchased parts: Pneumatic components are configured as standard.


2.4. 流水线工艺流程:/ Assembly line process

人工开盖,检查桶内异物,旋回桶盖 防水盖提前置于灌装机储盖装置 叉车上托盘 灌装机灌装 自动开盖、旋盖、防水盖 人工贴标 托盘转向 人工贴标 自动覆顶缠绕 叉车入库


Open the cap manually, check the objects in the drum  The waterproof cover is placed in the filling machine cover storage device in advance Pallet on forklift filling

Automatic opening, capping, waterproof cap Manual labeling Pallet turning Manual labeling Automatic wrapping enter the warehouse by forklift


2.5. 供货范围说明 / Description of scope of supply

本方案内灌装机进料管道只包含到灌装机进料阀门法兰端,其余进料管道及连接管路不在供货范围内。

本方案内灌装机如需和客户供料泵进行联控,供料泵与机器连接线缆及供料泵变频器等不在供货范围内。

设备所需电源及气源接口由客户送至设备控制柜2米范围内,设备与2米内电源接口和气源接口连接部分所需材料由设备厂家提供。

除偏远地区及客户指定运输方式外,设备一般采用缠绕膜包装,陆地运输。


In this plan, the filling machine feed pipeline only covers the flange end of the filling machine feed valve, and the remaining feed pipelines and connecting pipelines are not in the scope of supply.

If the filling machine in this scheme needs to be controlled jointly with the customer's feeding pump, the connecting cable between the feeding pump and the machine and the feeding pump inverter are not included in the scope of supply.

The power supply and air supply interface required by the equipment are delivered by the customer to the equipment control cabinet within 2 meters, and the materials required for the connection between the equipment and the power supply interface and air supply interface within 2 meters are provided by the equipment manufacturer.

Except for remote areas and customer-specified transportation methods, equipment is generally packaged in stretch film and transported by land.



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